Tag Archive for: F-35B

Projecting power with the F-35 (part 5): Can a B set you free?

In part 4 of this series, I looked at how deploying from offshore airbases would allow the F-35A to operate relatively far away from Australia in areas that are strategically important to us.

However, this is not a straightforward exercise. Even putting aside the issue of finding an amenable host country, the F-35A needs substantial infrastructure to operate. It’s not just the 8,000-foot runway, but fuel, munitions, maintenance facilities, apron space and so on. There aren’t a lot of candidates for bases that could quickly be put into service, particularly in the South Pacific.

This leads to another problem: it would be obvious to adversaries where our air force was operating from, which would dramatically simplify their early warning challenge. It would also simplify their targeting problem, and modern long-range missiles are sufficiently precise to target runways and even aircraft on the ground.

Addressing these challenges is part of the evolving concept of distributed long-range fires, which seeks to complicate an adversary’s targeting problem by moving away from a small number of fixed bases and increasing the options for striking the adversary. One element of this is deployable land-based missiles (more on those in future posts).

It has also been argued that the short take-off and vertical landing (STOVL) variant of the joint strike fighter, the F-35B, could contribute to this operating concept. Since the F-35B can take off from much shorter runways, it potentially opens up a greater number of airfields. Long, straight stretches of highway could possibly also serve as runways.

The US Marine Corps has been experimenting with operating its F-35B from ‘pop-up’ bases in the Pacific. Essentially, it would use the mobility provided by its amphibious forces to seize islands, establish improvised airfields, operate them for a short period, and then relocate before the adversary can respond.

The F-35B has a smaller range and carries fewer munitions than the conventional F-35A, but if this approach offers a way to get the F-35 and its fifth-generation suite of sensors into the fight, it should at least be considered. However, there are significant obstacles to implementing it, particularly for a force the size of Australia’s.

The key problem is that the F-35B still needs all the other inputs I’ve mentioned, in particular fuel. Depending on the kind and number of sorties flown, the requirement for fuel quickly becomes hundreds of tonnes per day. Flying that fuel into a pop-up base would require a huge logistics train. A US study that analysed this issue concluded that flying in the fuel for even one base would involve most of the Marine Corps’ 60 C-130s (the Australian Defence Force has 12). The larger C-17As could deliver more fuel but would quickly render an improvised airstrip unusable.

Alternatively, the fuel could be put into bladders and flown directly from amphibious ships to the improvised base. But that would require large numbers of heavy-lift helicopters—many more than the ADF’s 10 CH-47F Chinooks (assuming there was space for them on the ships). It would be very difficult to sustain high-tempo operations.

Another approach would be to relocate frequently between improvised airbases on a larger land mass. The same study argued that around 60 vehicles would be needed to move the operation, and there’s still the problem of sustaining fuel supplies that may still need to be flown in. Whichever way you look at it, there’s a big logistics tail.

So the bill for all the enablers necessary to support distributed STOVL operations could be much more than the cost of the F-35Bs themselves, which already have a higher unit cost than the F-35A.

Since ships are designed to carry bulk fuel and stores, it would be much simpler to operate the F-35Bs directly from a ship which can be resupplied with fuel and stores from other ships. ASPI and others have looked at this issue (here and here, for example). The benefit is that it gets the F-35 into a fight that it potentially couldn’t reach otherwise, so it can contribute its sensors and weapons to both enhance and protect other ADF systems around it.

Even with its reduced weapons carriage, the F-35B would provide a potent strike or close air support option in a range of scenarios. And a moving airbase certainly complicates the adversary’s targeting picture.

The disadvantages have also been enumerated. If the ADF didn’t want to reduce its current amphibious lift capability, a third or even fourth landing helicopter dock or a similar large, flat-topped vessel would be required (noting that the first two cost over $3 billion), preferably optimised to support air combat operations. It’s unlikely that a vessel of that size could maintain a sortie rate that could sustain a continuous combat air patrol, if that was the effect sought.

To get the F-35Bs up in time to provide air defence, their host ship would likely also need an airborne early warning capability (though perhaps this could be provided by an innovative drone). And much of the navy would need to be devoted to protecting the ships, reducing its ability to perform other tasks. Even then, their survival would not be assured in highly contested environments. Nevertheless, an amphibious taskforce with the F-35B would be more survivable than one without it.

It’s certainly possible to make a case for the utility of the capability. The benefits seem to outweigh the disadvantages for the US, Japan and (potentially) South Korea, which are putting F-35Bs on ships of a similar size to our LHDs—and operating in highly contested environments. But the question must always be, is it a more cost-effective way to deliver the effects sought than other options?

The assumption underlying this series is that in an age of strategic uncertainty, Australia’s defence organisation should enhance its options to project military power. We’ve seen that any option relying on the F-35 would require a huge investment in enabling capabilities to break through the aircraft’s inherent 1,000-kilometre range limitation.

All of those options must be subjected to the cost-effectiveness test, particularly when there are other possible solutions that don’t rely on the F-35. In coming pieces, I’ll examine some of those alternatives.

2017 US Navy Budget: status of the F-35B and F-35C

For the past few years, Andrew Davies has examined the annual USAF budget projections for the F-35A Joint Strike Fighter (most recently here). The F-35A will be the most numerous of the three variants of the joint strike fighter, and it’s the model Australia has committed to acquiring. The projected cost and production numbers of the A model have continued to stabilise since the 2012 program re-baselining, and we decided to see if the other two variants exhibited similar trends. The answer is yes, but the journey has been an interesting one.

The F-35B is the USMC variant, equipped with a vertical lift engine to allow deployment from amphibious ships. Italy and the UK are currently the only two foreign buyers of the F-35B, and USMC declared initial operating capability (IOC) last year. The F-35C has larger, foldable wings and is equipped for the stress of arrested landings on carriers. The USN is its only customer and is aiming for IOC in 2018.

The data on both those more specialised variants indicates a more turbulent history than that of the A model—shedding some light on the pitfalls of joint-service platform development—but has stabilised in recent years.

The three variants were originally intended to have 70-80% hardware commonality, and the USN budgets even costed the F-35B and C as a single line item until FY2010. Engineering and design changes through the life of the program have instead resulted in three essentially distinct aircraft, with only about 20-25% commonality.                                                                
im 1

Note: The change in gradient of the calculated learning curve reflects the very small production numbers early on

Likely as a result of the increasing difference, the F-35B was given its own separate budget line [pdf] in FY2011. In 2012, the program was re-baselined and production significantly deferred. The impact of these changes can be seen in the fluctuating cost estimates across this time period, possibly also reflecting attempts to spread program costs across multiple years. (See Figure 1) 

The biggest success story from this data analysis is that the F-35B moved from such uncertain circumstances in the FY2013 budget to IOC in July 2015 (a little more than three years later). And the 2017 budget sees production accelerate for the first time since the program began, with eight aircraft being brought forward, bringing the cumulative total to 168 aircraft by FY2021.  (See Figure 2).

Note: No forward projections for F-35C from FY2009 or FY2010

The cost projections for the F-35C are less volatile than the B model, which is encouraging given the still-low production numbers (See Figure 3). Production of the C model started in 2010, two years after the F-35B, and has remained slow, at four-to-seven units per year. Production delays in FY2013 and FY2015 (see Figure 4) also indicated possible reductions in the total number of aircraft to be acquired over the life of the program. But the total of 340 units seems to have survived, albeit now spread over a longer acquisition time frame.

Delays in the delivery of the F-35C have been accompanied by purchases of an increased number of F/A-18E/F Super Hornets and EA-18G Growlers (an electronic warfare variant of the Super Hornet). Over the FY2008 to FY2017 USN budgets, projected total Super Hornet acquisitions increased from 494 to 584, and Growlers from 80 to 160. This is probably not solely due to delays in the F-35C, but reflects a need to replace ageing ‘classic’ Hornets and the EA-6B Prowler, which the Growler replaces. And we shouldn’t ignore Congress’ penchant for adding Super Hornets to the budget, regardless of whether the USN even wanted them.

Like the B variant, the FY2017 budget sees accelerated production of the F-35C. There’s still some volatility in the flyaway unit cost through FY2019, but overall the C variant cost also appears to be stabilising. This would suggest that confidence in hardware development has firmed, allowing the programming of higher rates of production.

The data shows that production costs are stabilising across all three variants, and are projected to be consistent with industry standard learning curves as the production rates increase. This is good news for the program, and is consistent with recent commentary.

However the program’s not entirely out of the woods. There are lingering problems with the on-board software—as well as the computerised logistics system—though the USAF is still planning to declare IOC before the end of 2016. There’s also a plan for a nearly US$3 billion program to further upgrade the F-35’s capabilities in the near future, known as Block 4.

Overall, the more recent figures reflect increasing stability in the F-35 program as a whole. But the earlier data is a journey through the ‘joys’ of joint development programs. The evident uncertainty should provide ample context for USAF F-35 program chief Lt. Gen Bogdan’s recent advice to ‘think really hard’ before deciding on any future joint-service platforms.

Flight Path

A Royal Australian Air Force (RAAF) F/A-18F Super Hornet aircraft refuels from a RAAF KC-30A Multi-Role Tanker Transport aircraft as the sun sets over Iraq.We’re excited to launch a new weekly update, Flight Path, that’ll chart the major developments and debates in airpower and space technology. Opening this week’s post is news on the F-35.

On 27 January, RAAF Squadron Leader Andrew Jackson became the first Australian to begin training for his first F-35A flight at Eglin Air Force Base, Florida. In preparation for the arrival of the F35s in 2018, the Defence Minister Kevin Andrews confirmed BAE Systems and TAE (formerly Tasman Aviation Enterprises) have won contracts to manage regional maintenance, repair, overhaul and upgrade responsibilities. The news comes as F-35 manufacturers Lockheed Martin reported the program for the A-variant lagged behind 2014 goals due to the prioritisation of the F-35B. The F35-B program however achieved significant progress, passing the halfway point. Despite this, the project continues to attract criticism, with the US Chief of Naval Operations Admiral Jonathan Greenert last week expressing ambivalence about the stealth and speed of F-35s. In his speech, Greenert called for a consideration of technologies using ‘unmanned systems—or employing electronic-warfare payloads to confuse or jam threat sensors rather than trying to hide from them.’ Read more

Forget the carrier option

F-35B Lightning II Taking OffYes, it’s a good thing that the debate about the possibility of buying the F-35B has ‘opened up’. But that’s simply because it’s good to talk. Politics will prevent it from maturing beyond a completely academic argument. Of course it’s a good idea. Of course it would be nice to have a vessel capable of providing integral air support to an amphibious group. But it’s just not going to happen. And why? Welcome to the world of defence funding.

There are two problems with the idea of converting one of these ships to operate as a mini-aircraft-carrier. The first, probably insuperable problem is that it would cost a great deal to strengthen the flight deck and convert one of the vessels to carry the STOVL version. But even if that can be achieved and the money found somewhere, you still have the second predicament: opportunity cost. Read more